Cold Hot Rolled Aluminium Steel Coil Tension Leveller

Cold Hot Rolled Aluminium Steel Coil Tension Leveller


I.CZPT parameters and configuration directions
one. CZPT parameters

Applicable substance: cold rolled strip, galvanized sheet, stainless steel
Content quality: regular metal coil
The power of the material   бb≤345 N/mm2,бs≤490 N/mm2
Substance thickness: .three ~ 1.two mm
Material width: 500 ~ 1500mm
Coil diameter: diameter 480–610mm
Coil diameter: ≤ф1500mm
Coil weight:         ≤10T

2. Merchandise parameters

Shearing accuracy:    ≤±0.5 mm/2000mm
Leveling accuracy    ≤±0.5mm/m2
Pile length:          1000-5000mm
Diagonal :           ≤±0.5 mm/2000mm
Shear size:        1000-5000mm

3. other parameters

power offer: 380V/50Hz/3Ph
optimum feeding velocity: 60 m/min
reducing frequency: 20-thirty Zhang /min (with 2000mm prolonged sheet depend)
creation line handles an area of about 23m * width 4.5m

II. Device composition
The device configuration is primarily composed

hydraulic feeding trolley
Cantilever uncoiling equipment
thirteen roll leveling equipment
Storage buffer pit (user’s own)
Rectifying system
The roller servo feeding equipment
The new electric shears
Conveyer belt
Pneumatic feeding stacking unit
Servo electric powered control system  
CZPT system
pneumatic system (gasoline source consumer owned)

III. Machine composition details:
1. CZPT feeding trolley
Employed to spot content roll. The roll wear sleeve positioning in stand.

one.1 technical parameters:

CZPT potential:      10 tons
Motion pace: 7 m/min
Mobile motor electricity: one.five KW
Doing work strain: lifting cylinder is 12Mpa

one.2 Components: the feeding trolley is composed of the walking chassis and the V type lifting frame.

CZPT lifting mechanism
Motor drive technique with a speed reducer
Xihu (West Lake) Dis. rail
V sort support system

1.three properties: the materials trolley for feeding. It sat on the two metal rails, by the motor by way of a speed reducer and a chain transmission, driving wheel shaft carrying a roll of substance to the axial path of motion of cantilever unwinding feeding, entered into the core situation of the shaft, the trolley for supporting the table leading is composed of a cylinder driving the materials roll heart of the inner gap of the line rose to unwinding motion axis placement, trolley down and from core shaft of at exit to the subsequent charging place.

two. The cantilever enlargement uncoiler: coiling tension in uncoiler reel. CZPT parameter:

CZPT capacity: ten tons 10 tons
The core shaft up shrinking: fifty mm (Φ480~Φ610mm)
Major motor energy: 2.two kw
Cylinder operating pressure: about 12MPa.

2.2 Material stand equipment is made up of a core shaft, a base and a transmission program

the main shaft and its composition
motor drive program
clutch unit
auxiliary help

2.three Overall performance: the core shaft is composed of a supporting shaft, a wedge sliding seat and 4 arched plates which are connected with the rotating cylinder. The generate shaft rotates in reverse path, which is composed of a motor, a speed reducer, a sleeve and a rigid clutch.
In purchase to increase the rigidity of the main shaft, the uncoiler is equipped with auxiliary help the auxiliary help is driven by hydraulic cylinder.
The core shaft plate can be set up to fulfill diverse demands of coil diameter measurement

3 Roller leveling device:
three.1 technical parameters:

The number of flat rollers: thirteen (such as a pair of rollers)
Leveling roller diameter: eighty five mm
Leveling roll width: 1500 mm
Leveling roller materials: 45#
Leveling roller hardness: far more than HRC50 – 55 (grinding chrome plated) 
Principal motor electrical power: seven.5kw

3.2 Component:

AC motor,reducer

3.3 Efficiency: This machine is composed of 1 sets of roller and eleven roller, motor pace reducer and bracket foundation. Roller top roller six, decrease roller 7. Leveling equipment and fastened in a rigid slider, slider, respectively, by two pairs of screw pair push the lifting and tilting, to change the leveling gap and leveling angle, namely: function roll forming harmonic attenuation of straightening and increase the leveling quality sheet. Leveling machine perform roll for initiative, the transmission purchase: motor driven gear reducer, will be transferring electrical power to a leveling roller.
Leveling roller is the crucial part of the device, which is controlled by rigid process.

four. Storage buffer pit (user’s own) 

5. Correction system: fastened sheet, avoid deviation.
Middle variety: 500 ~ 1500mm
Performance: employed for feeding on the substance to ensure the accuracy of the diagonal shear. Manual changing screw, the baffle and the course of the plate width, in get to adapt to the various width correction sheet

six. The roller servo feeding device: 
the structure of the roller, the roller diameter 115mm, manual screw adjustment. On the area of the roller to deal with glue, boost the friction pressure, the gravitational drive.

components: body, function roll, servo motor.
operate: for boards into the flat shears, and precise management of reducing size. Function roll guide screw adjustment management, roller area hanging rubber processing, enhanced friction.
motor: servo 5.5KW

7. Shears: Q11-three*1600 electric powered shears. Used for exact chopping of plate following leveling.

8. CZPT belt: parameter:

Motor electrical power 2.2kw
The conveying velocity is significantly less than sixty m/min
CZPT belt length 3000 mm

eight.2 Ingredient:

flat belt, rack
motor travel method

eight.3 properties: shear plate shearing device under the initial fall in the impartial transmission belt, flat belt and the plate conveyor to stamp content.

9. Pneumatic materials stacking gadget: 

Is composed of cylinder, rack, blanking regulating system, a longitudinal and transverse double positioning system, composition, palletizing duration 1000-3000mm. its part is reducing the sheet stacking, by a cycloid pin wheel reducer generate, can shift CZPT and backward, and can according to user requirements, the sheet stacking automatic with each other.
Blanking platform with lifting system, practical stacking. CZPT motion, size 3000mm.

ten. Servo electrical method:
By the electrical power distribution cupboard and the running desk:
Overall performance: electricity requirements: 380V + 10%, 50Hz + 5%, 3 stage AC.
The unit of electrical system (in conditions of the structure of the composition of the exterior) is primarily composed of a control station, junction box and the detecting element and govt aspects. The servo management method, automated speed, slow pace, brake, shearing methods, hassle-free operation (terminal to the perimeter from the desire facet, the moi), and touch screen centralized management operation.
The principal electrical factors selection of CHINT, servo motor assortment of domestic nicely-identified makes.
Link in between gear and energy line is dependable for the consumer.

11. CZPT program:

The technique adopts integrated pump, valve block set up in the tank and dispersed mattress.
The main hydraulic valve items howard.
Rated working stress of hydraulic technique 16MPa.
CZPT oil person owned.

12. Pneumatic and lubrication program:

Pneumatic system stress .six MPa
Fuel program requirements 800 liters / min
ZheJiang Yadeke pneumatic elements variety of items, largely for the use of stack feeding device.
The equipment box or the pace reducer is lubricated by oil tank. 
Gasoline resource user owned

thirteen. Other instructions:
thirteen.1 Creation line products spray paint dry paint. If consumers have unique needs for the products to provide the color tone, or writing.
thirteen.two Foundation design, set up and debugging of embedded components and the consumption of drinking water, oil, gas and electrical energy by the person accountable
13.3 the gas resource of the total set of products is equipped with the person.
thirteen.four installation and commissioning is concluded, the two sides require to take care of the handover methods, not for the acceptance of the handover techniques and put into use, that is, the two sides agreed to acknowledge competent. 
thirteen.5 other matters of negotiation.

No.702 Xihu (West Lake) Dis. Creating, Wanma Street, Linan, HangCZPT, ZHangCZPTg Province, China
[T]: () 571 23612210    [F]: () 571 23659717    
Ms. Julia Yan
[M]: () 18668118322

Cold Hot Rolled Aluminium Steel Coil Tension Leveller